Frac Sand Screening Equipment

Frac Sand Screening Equipment

Overview of MH and MHG Gyratory Screen Separator for Frac Sand:

Gyratory sifter is one proper frac sand screening equipment ,for frac sand is also called square gyratory screen, gyratory screener, square swing screen, sweco type gyratory screen, gyratory separator etc.

Simple pursuit of sieving accuracy will be at the expense of yield, while the pursuit of large yield will decrease the accuracy. Gyratory sifter for frac sand is a kind of screening equipment with the characteristics of low failure rate, low downtime rate, low cost, and high output, high precision, high efficiency,, which is specially designed for the above problem.

Gyratory sifter for frac sand is widely used in the industries including chemical, metallurgy, ferrous metal, non-ferrous metal, food and abrasive.

The screening machine can be equipped with one to four layers of screen

Working Principle of Gyratory screening equipmentfor Frac Sand:

The total gyratory movement of the square gyratory sifter can rapidly spread, stratify and separate the material. The unique gyratory motion can quickly spread the material across the full width of screen at the feed end, driving the particles move forward contact with the screen surface. The large horizontal amplitude can improve the sieving effect of the near-size particles, and can improve the material handling capacity of the machine.

 

frac sand screening

frac sand screening

 

frac sand sifter equipment

frac sand sifter equipment

 

Urea Screening Equipment

Urea Screening Equipment

In the Urea production process, the urea prill need to be screen after granulating, for Granular Urea , the request size always is between 2mm to 4mm.

The gyratory screener is one must screening equipment in some urea production process technic document.

And the MH model gyratory screener could finish the urea screening indeed according to its working principle, want more details for the gyratory screener in the urea screening industry, please feel free to contact us.

urea screening equipment

urea screening equipment

urea screening test

urea screening test

Sugar Screening Equipment

Sugar Screening Equipment

The sugar screening equipment is one important equipment during sugar production process, its screening precision is one key parameter of the sugar quality.

For sugar screening, it include sugar grading, scapling and fines removing .

When for sugar salping, it for removing  lumps and foreign particles from sugar,  the mesh aperture size always over 2mm, and the MH model screener with single layer deck will be ok, its capacity for sugar scalping is huge.

When for sugar fines removing, it main reduce the dust amount in the finished sugar production before package.  Because the mesh aperture always is very little, and it is easy to block the mesh, so it need one screener that with self-cleaning device, and it also need to be easy to change mesh when mesh worn out, our MHG side doors access gyratory screener could meet the equest for sugar fines removing screening.

Sugar Screening Equipment MH Model

Sugar Screening Equipment MH Model

 

Sugar fines Removing Screen

Sugar fines Removing Screen

Compount Fertilizer Screening

Compount Fertilizer Screening Equipment

The compount fertilizer is one huge range fertilizer include NPK, monoammonium phosphate, diammonium phosphate, potassium nitrate, urea ammonium phosphate, potassium dihydrogen phosphate, ammonium nitrate phosphate, phosphate nitrate, ammonium chloride phosphate, ternary compound fertilizer of nitrogen, phosphorus and potassium, ammonium phosphate, etc.

During the fertilizer production process, it need screening equipment for grading, scalping or fines removing.

But the dust of the fertilizer always easy to absorb the moisture from the air then become sticky, it is easy to ahere to the mesh wire, then block the mesh aperture.

The the screener need to be with self-cleaning device to reduce the mesh aperture blockage problem.

Our MHG model side doors access gyratory screener not only with self-cleaning balls for the fertilizer, it also could change mesh from two side of the screener box, that means the worker could finish the mesh changing work within 10 mins, it let the equipment down time as short as possible. It is one proper compount fertilizer screening equipment.

self-cleaning ball structure

self-cleaning ball structure

 

compound fertilzer screening equipment

compound fertilzer screening equipment

Silica Sand Screening Equipment

Silica Sand Screening Equipment

MHG model gyratory screen is one proper screening equipment for silica sand screening.

In many industry, the customer need very fines silica sand, and the fines size always less than 20mesh , and even reach 200mesh.

In tradtional application, the linear vibrating screener is one major equipment for slica sand.

But linear vibrating screener always has its disadvantage when screening silica sand, such as the capacity is not too large, the mesh service life is short and mesh changing work is not easy.

Our MHG side doors access gyratory screener could satisfy the request on the silica sand powder screening, want more details, please feel free to contact us

silica sand screening

silica sand screening

silica sand screener at site

silica sand screener at site

Activated Carbon Screening Equipment

Activated Carbon Screening Equipment

The MH gyratory screener and and MHG side doors access gyratory screener is the suitable activated carbon screening equipment.

As we know, the actived carbon powder is one kind  very light material, the vibration model screenwith high frequency do not have good screening result, the strong vibration force will throw the material into the air and had to pass the mesh aperture.

But for our MH model gyratory screener with low frequency and large stroke, it is one proper activated carbon powder screening equipment. For more details, please feel free to contact us

activated carbon screening

activated carbon screening

China Rotex Screen

China Rotex Screen

Mega Young Screening Technology Co.,Ltd is one professional screening equipment designer and manufactuer in China, the MH model gyatory screener is similar with Rotex Screener,  the gyratory screen is drived by one gyratory device on the driving head end.

Mega Young Screening technology has supplied many sets such model gyratory screener to customer, they are widely used for many industry such as fertilizer, sugar, salt, sand, perlite, activated carbon powder etc

China Rotex Screen

China Rotex Screen

 

Rotex Screen China

Rotex Screen China

The Rotex model do the The Gyratory Reciprocating Motion as following

 

Stage 1  Circle stalge

When the material fall onto the gyratory sifter deck from inlet, the material will disperse soon until the material bed cover screen mesh along the screen width.

Stage 2 Ellipticl stage

After first stage material spreading, the material bed thickness is suitable for screening now, and the material movement path become the elliptical from circle, the most material screening and sifting work will be done in this stage.

Stage 3  Linear stage

After first two stage sifting, the material screening work almost finished in this stage, the material movement path become linear from elliptical, the path distance will be short and the material will flow out from the gyratory sifter outlet soon.

gyratory sifter material flow

Coke Screening Equipment

Coke Screening Equipment

The coke shape material such as  petroleum coke, Coal char, Coke particles,Sinter coke always with sharp edge, their abrasiveness is very strong, if adopt normal vibrating screening equipment with normal woven mesh, the coke material is easy break the mesh wire , and also easy block the mesh aperture.

So for the coke material, we have one specific screening equipment with sticks mesh, one end of the stick is fixed on the deck, another side is open, so the sticks mesh could vibration along when the screener vibration, the sticks self-vibration could avoid the mesh blocking problem.

And the stick diameters is much higher than the normal woven mesh wire, so the deck service life also is uch longer.

The following pictures is our screener equipment for coke screening.

Petroleum coke screener

Petroleum coke screener

Coke Screening

Coke Screening

Food Grade Salt Screening

Food Grade Salt Screening

 

Salt comes in many forms including salt for consumption (table salt), or salt that is used to de-ice roads (rock salt). When it comes to salt screening, rates and efficiencies are the key factors. Often times, companies in the salt manufacturing industries need rates of over 100 tons an hour without compromising their ability to get an effective cut. Traditional vibration screeners have been used for these applications for years, but they have proven ineffective in lower micron ranges.

The food grade salt size always is between 20mesh to 60mesh, normal vibration model screener do not have high screening precision when meet high capacity request.

But the MH model gyratory screen could meet the salt screening request on large capacity and high screening precision.

 

drawer vibration screen photo

Drawer screener outlet

salt screening

salt screening

The Screen Selection in Silica Sand Industry

The Screen Selection in Silica Sand Industry

In two month ago, we meet one customer use vibrating screen for silica sand screening, that linear screener with 4 layer deck, the aperture size is 2mm, 1mm, 0.5mm and 0.125mm.

The following is the linear vibrating screener pictures

linear vibration motion screen

But they meet one big trouble when use the linear vibrating screener for silica sand screening as following

  1. The linear vibrating screener capacity is too little, much less than their request target capacity
  2. The mesh aperture is very little, so the mesh is easy broken under vibration motion, the 0.5mm and 0.125mm mesh will break after 7 hours to 10 hours.
  3. When the mesh broken, they need 5 people to spend 4 hours for the bottom layer mesh changing, that means half a day for mesh changing, it waste too long time and the total output could not meet their equest.

As last, we Mega Young Screening Technology Co.,Ltd offer them one them one solution, to use our MHG side doors acess gyratory screener to replace the existing problem vibration screener screener.

After 20 days , we install our MHG screener at site as following

screen for silica sand

The screener could change mesh from two side, and we get feedback from customer as following

  1.  The MHG side doors screener’s capacity is 3 times of previous vibrating screener, and screening precision also is much higher
  2. The bottom mesh service could be over 15 days, save much cost for their spare part.
  3. When change mesh, only need one people to operate, and it just take about 10 mins to replace the mesh, the mesh downtime is very very short, and safe.

As one result, the customer satisfied on the gyratory screener, it could bring much more profit than the vibrating screener.